Part of the DP World group, Drydocks World (DDW) in Dubai is one of the Middle East region’s biggest ship repair and conversion yards, and is also expanding rapidly in terms of its newbuilding, offshore construction and EPC activities.
The yard collects various safety-related data, which plays a vital role in evaluating the effectiveness of occupational health and safety (OH&S) programmes. Modelled in accordance with ISO 45001:2018, the DDW OH&S Management System incorporates a Plan-Do-Check-Act (PDCA) concept and consists of OH&S procedures and forms to aid the safe execution of all activities at DDW.
Every project begins with a comprehensive risk assessment. The HSE&S framework ensures risks are identified, assessed and mitigated through monthly safety audits, behavioural observations and detailed incident reviews. Routine tasks are guided by the pre-defined OH&S procedures. The company’s OH&S training matrix ensures that everyone receives targeted training based on their role, and that every worker, from pipe fitters to supervisors, receives targeted safety training delivered by experienced internal instructors.
This commitment also extends to environmental safety. Routine assessments are carried out for air quality, noise levels, wastewater discharge and sediment sampling. Automated hydro-blasting technologies and shore power systems further help reduce emissions and risk, especially in confined or enclosed areas.
Employees at DDW receive hands-on training designed to prepare them for high-risk roles. The company recently integrated cutting-edge augmented reality (AR) and virtual reality (VR) modules into its safety training programme, and these simulations allow workers to safely rehearse scenarios such as confined-space entry or equipment operation, significantly reducing their exposure to risk during real-life tasks. DDW has also conducted VR training sessions covering slip, trip and fall training and manual handling, among others.
Accelerating the pace of digitalisation within the yard has also had some positive benefits in a safety context, and this has included investing in various safety-related digital transformation initiatives. This includes the use of a Cargoes Rostering System (CRS) for workforce allocation, reducing fatigue and improving shift compliance, and robotic tools for blasting and pipe alignment, to minimise manual exposure to hazardous environments. With an asset management and mobile equipment tracking system now in place, through the implementation of CARGOES IoT+, DDW can take advantage of having an Internet of Things (IoT) platform, including improved safety.
In 2024, DDW rolled out its IFS Production & Operations ERP solution, automating workflows across repair, conversion, newbuild and EPC projects. Beyond efficiency gains, the system enhances safety by enabling real-time compliance monitoring, incident tracking, training management and analytics. Supervisors are also now equipped with personal tablets that streamline inspections, audits and safety checklists, reducing the potential for human error and ensuring protocols are followed consistently. The company further deploys predictive analytics to monitor equipment conditions and worker exposure, enabling timely interventions in maintenance and health.
Looking ahead, DDW is increasing investments in frontline engagement platforms, expanded training centres and infrastructure upgrades such as modernised lifting equipment reinforcing controls around high-risk tasks. Mass safety campaigns, joint regulator workshops and internal safety initiatives continue to drive awareness and dialogue across the organisation.
